Pretreatment Standards

The pre-treatment process must be capable of meeting the performance outputs as described in AS3715 and AAMA-2604 Compliance to appropriate process parameters is essential in ensuring compliance to etch, conversion coating weights (time/concentration) and conductivity of the final rinse. 

Etch

The etch process is a very important stage of pre-treatment and close consultation with your pre-treatment supplier is strongly recommended to ensure optimum adhesion & corrosion resistance is obtained. As an approximate guide:

• An etch rate of >1gm/m2, is recommended for Duratec projects greater than 100 metres from the coastline, but etch rate advice from pre-treatment suppliers should be taken into consideration.

Conversion Coatings

This is the next pre-treatment process for aluminium to ensure that it is suitably prepared for coating. It is recommended that Chrome conversion weights shall be a minimum of 431mg/m2, but advice from pre-treatment suppliers should be taken into consideration.

• For Chrome pre-treatment a Supplier ‘Certificate of Analysis’ should be provided by the customer and attached to Self-Assessment Declaration.
• Non Chrome conversion coatings should be applied and maintained in accordance with the manufacturer’s instructions.
• When changing from chrome to non-chrome your accreditation will require reapplication immediately. Warranty applications through this period will need to be monitored, tested and approved individually.

Final Rinse

Final rinse is to ensure optimum surface preparation prior to coating.

• Final rinse water run-off from the extrusion shall have conductivity of less than 80 micro Siemens/cm.
• The maximum time between pre-treatment and the application of the powder coating is 24 hours.
• The entire area of the aluminium shall be properly pre-treated, appropriate spacing devices should be used.

Handling

Care should be taken with handling to ensure health and safety measures are met and that the substrate is not contaminated.

• Pre-treated sections must never be handled with bare hands. Clean and lint free cotton gloves must be worn at all times when handling pre-treated sections.

Dry Off Oven (if applicable)

If your site uses a dry off oven to assist in the pre-treatment process, consult your pre-treatment supplier for advice, but generally;

• < 75° C for chrome pre-treatment,
• < 120° C for chrome-free pre-treatment.
• Applicators must be able to demonstrate compliance with this specification.

Steel substrates shall be prepared as follows:

1. Wash and degrease all surfaces to be coated in accordance with AS1627.1 with a free-rinsing, alkaline detergent, in strict accordance with the manufacturer’s written instructions and all safety warnings.

2. Wash with fresh potable water and ensure that all soluble salts are removed in accordance with AS 3894.6 methods A&D.

3. Grind all sharp edges with a power tool to a minimum radius of 2mm.

4. Power tool clean welds to AS1627.2 Class 2 to remove roughness. Remove filings, preferably by vacuum or compressed air.

5. Abrasive blast clean all steel surfaces to be painted in accordance with AS1627.4 to visual standard AS1627.9 Class 2.5 (equivalent to ISO8501-1, Sa 2.5: Very Thorough Blast-Cleaning). Use a medium that will generate a surface profile of 35 to 65 microns (as tested to AS3894.5 Method A.) In situations where it is not possible to prepare your item on all surfaces as described above, for long term protection against corrosion it is strongly recommended whenever possible, that an alternative substrate such as, aluminium be considered.

6. The steel to be stored in an area which is clean and dry

7. The steel must be coated within 4 hours of blasting.

Application Method

Electrostatic Spray

Cure Schedule

Gloss & Satin Products

Metal Temperature:

210°C: 4 minutes minimum

200°C: 5 minutes minimum

180°C: 8 minutes minimum  

Matt Products

Metal Temperature:

210°C: 8 minutes minimum

200°C: 10 minutes minimum

180°C: 15 minutes minimum

• 25 year durability warranty
• 15 year chalk and colour fade warranty

On pre-treated architectural aluminium when applied by a Dulux Accredited Powder Coater to the warranty specification on recommended project types and conditions. For more information on our Dulux Alumi Shield™ warranty program click here.

• Up to 10 years corrosion warranty
• 15 year chalk and colour fade warranty

On mild steel, bright/semi bright steel, black steel and blue steel as part of the Steel Shield™ warranty system when applied by a Dulux Accredited Powder Coater to the warranty specification on recommended project types and conditions. For more information on our Dulux Steel Shield™ warranty program click here.

• Greater than 10m from the high tide mark.
• Greater than 1m (ie outside the splash zone) for interior/exterior warranty in environments that are close to chemically treated or salt water liquids other than coastal, river and salt lake salt water environments (eg near swimming pools, fountains, or showers)
• Duratec Intensity is NOT suitable in strongly acidic or caustic environments so the PH must be between 5 and 9.

Only Dulux Accredited Powder Coaters are able to issue our Dulux Alumi Shield™ and Steel Shield™ warranties after demonstrating their capability to meet stringent quality conditions and international standards.

For more information click here.